Consistent, efficient, and stable die extrusion: The video opens by showing molten plastic being stably extruded through a precision-engineered die into a uniform mesh or strand pattern. This is achieved through high-precision barrel heating control and a powerful screw propulsion system, ensuring the material is fully plasticized and compounded internally.
High-efficiency pelletizing system: Whether using water-ring pelletizing or air-cooled die-face cutting, the cutter blades operate at high speeds, maintaining close contact with the die face for precise cutting.
Flawless appearance: The resulting colored recycled pellets—such as yellow or blue—are full, round, and free of voids, with highly consistent size and shape. This high-quality recycled material is highly competitive in the market and suitable for direct use in downstream processes like film blowing, injection molding, or filament extrusion. The screw is the heart of the plastic pelletizer. To handle various types of waste plastic (such as heavily contaminated or wet PP/PE film or rigid regrind), we utilize a specialized screw made of highly wear-resistant and corrosion-resistant alloy:
Multi-stage design: Integrates conveying, melting, compounding, and degassing functions, ensuring perfect plasticization with low energy consumption.
Powerful vacuum degassing system: Effectively removes moisture, low-molecular-weight substances, and volatile gases, fundamentally eliminating internal voids or hollows in the pellets and ensuring high density. Waste plastic often contains various impurities. The equipment is equipped with a high-efficiency, non-stop hydraulic screen changer (or an automatic back-flushing screen changer):
Screen changes are completed within seconds without interrupting production.
Designed with an extra-large filtration area, it thoroughly captures micron-level impurities, ensuring pure, flawless pellets and minimizing the scrap rate. Core components from leading manufacturers: The entire line utilizes electrical components from internationally renowned brands (such as Siemens, Schneider, and Omron), ensuring a very low failure rate. Precise temperature control: A multi-zone, independent, intelligent PID temperature control system prevents plastic degradation and discoloration caused by localized overheating. Enhanced Product Value: Pellets produced by this equipment (such as the bright yellow and dark blue ones shown in the video) feature high gloss and minimal degradation of physical properties, commanding a market price far superior to that of ordinary, low-quality recycled materials.
Ultra-Low Maintenance and Energy Costs: Optimized heater layout and the use of energy-efficient variable-frequency motors reduce power consumption per ton of pellets by 15%–20%, directly cutting production costs for your business.
High, Stable Output: Designed for continuous, heavy-duty 24-hour operation, the system ensures consistent output—whether in a small-to-medium configuration producing 150 kg/h or a high-capacity industrial-scale line—enabling you to easily handle large-volume orders
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