Low-temperature environmentally friendly PE film granulator, HDPE/LDPE film air-cooled hot-cutting granulator

In today’s rapidly evolving plastic recycling industry, efficiency, environmental protection, and intelligent operation have become the core standards for modern equipment. As global awareness of sustainability continues to grow, manufacturers are seeking reliable solutions that not only improve productivity but also reduce energy consumption and environmental impact.

The Low-Temperature Environmentally Friendly PE Film Granulator, also known as the HDPE/LDPE Film Air-Cooled Hot-Cutting Granulator, is designed precisely to meet these demands. With production capacities ranging from 60 kg to 380 kg per hour, this machine offers flexible configurations to suit small workshops, medium-scale factories, and large industrial recycling plants alike.

Designed Specifically for PE Film Recycling

PE films, including HDPE and LDPE materials, are widely used in packaging, agricultural films, stretch films, shopping bags, industrial wrapping films, and protective covers. However, recycling film materials presents specific challenges:

  • Lightweight and bulky structure

  • Easy entanglement during feeding

  • High moisture content in post-consumer waste

  • Sensitivity to high temperatures

This low-temperature PE film granulator is specially engineered to handle these characteristics. The optimized screw design ensures smooth feeding, efficient plasticizing, and stable extrusion. Even soft, thin, or slightly moist films can be processed efficiently, ensuring high-quality recycled pellets with consistent density and appearance.

Low-Temperature Technology – Energy Saving & Material Protection

One of the key highlights of this machine is its low-temperature plasticizing system. Traditional granulators often rely on high heat to accelerate melting, which can cause:

  • Material degradation

  • Color change

  • Increased energy consumption

  • Smoke and odor emissions

Our low-temperature system uses advanced screw compression ratios and optimized heating control to achieve thorough melting at controlled temperatures. This provides several advantages:

  • Reduced electricity consumption

  • Lower operating costs

  • Extended machine lifespan

  • Improved pellet quality

  • Minimal environmental impact

By maintaining stable and precise temperature control, the machine protects the molecular structure of HDPE and LDPE materials, resulting in strong, uniform, and market-ready pellets.

Air-Cooled Hot-Cutting System – No Water, No Pollution

Unlike traditional water-cooling pelletizing systems, this machine adopts an air-cooled hot-cutting system. This innovation offers significant operational and environmental benefits:

1. No Wastewater Discharge

Water-cooling systems generate wastewater that requires treatment and disposal. Air cooling eliminates this issue entirely, making the production process cleaner and more environmentally friendly.

2. Simplified Installation

Without water tanks, circulation pumps, or drying systems, the machine occupies less space and is easier to install and maintain.

3. Lower Maintenance Costs

Air cooling reduces corrosion risks and mechanical wear caused by water exposure, leading to lower long-term maintenance expenses.

4. Uniform Pellet Shape

The precision hot-cutting blades ensure consistent pellet size and smooth cutting surfaces. The finished pellets are round, compact, and suitable for reuse in blown film production, injection molding, and extrusion applications.

Wide Production Capacity – 60 to 380 kg/h

Different recycling businesses require different production capacities. That’s why this PE film granulator series offers flexible output options:

  • 60–100 kg/h: Ideal for small recycling workshops or start-up factories

  • 120–200 kg/h: Suitable for medium-sized recycling operations

  • 250–380 kg/h: Designed for large-scale industrial production

This scalability allows customers to choose the right model according to their budget, space, and production goals. Whether expanding an existing recycling line or building a new facility, there is always a suitable configuration available.

Intelligent Control System – Simple & Efficient Operation

Modern manufacturing demands intelligent automation. This HDPE/LDPE film granulator features a user-friendly control panel with:

  • One-touch start function

  • Automatic temperature regulation

  • Stable speed control

  • Overload protection system

  • Emergency stop safety mechanism

Operators can quickly learn and manage the system with minimal training. The automation reduces labor intensity and improves production efficiency, ensuring stable output even during long operating hours.

Stable Performance & High-Quality Manufacturing

The machine is manufactured using high-grade alloy steel screws and barrels, ensuring durability and resistance to wear. Key components are precisely machined to guarantee:

  • Smooth material flow

  • Reduced vibration

  • Stable extrusion pressure

  • Consistent pellet production

Each unit undergoes strict testing before delivery, including:

  • Continuous operation testing

  • Output capacity verification

  • Pellet quality inspection

  • Electrical system safety checks

  • Energy consumption monitoring

Only after passing comprehensive quality inspections is the machine approved for shipment.

Suitable Materials

This air-cooled hot-cutting granulator can process various PE film materials, including:

  • HDPE film scraps

  • LDPE agricultural films

  • Packaging films

  • Stretch films

  • T-shirt bag scraps

  • Industrial film waste

  • Clean post-industrial film materials

With proper preprocessing such as crushing and washing (if required), the system can efficiently convert waste films into valuable reusable pellets.

Environmental Compliance & Sustainable Production

Sustainability is no longer optional—it is essential. This environmentally friendly PE film granulator is designed with:

  • Low smoke emission

  • Low noise operation

  • Reduced energy consumption

  • Water-free cooling system

  • Stable and clean pelletizing process

By investing in this equipment, recycling companies contribute to reducing plastic waste while improving profitability. The recycled pellets can re-enter production cycles, supporting circular economy principles and promoting responsible manufacturing practices.

Economic Benefits for Recycling Businesses

Beyond environmental advantages, this machine offers strong economic returns:

  • Reduced electricity costs through low-temperature operation

  • No water consumption expenses

  • Lower maintenance and repair costs

  • High output efficiency

  • Marketable high-quality pellets

With output options up to 380 kg per hour, businesses can significantly increase productivity and meet growing market demand for recycled plastic materials.

Flexible Customization Options

To meet diverse customer requirements, the machine can be customized with:

  • Different screw diameters

  • Various motor power configurations

  • Optional feeding systems

  • Enhanced filtration systems

  • Color customization

  • Voltage adjustment according to country standards

Whether exporting to Asia, Africa, the Middle East, Europe, or South America, the system can be adapted to local electrical and operational requirements.

A Reliable Solution for Modern Recycling Plants

As global plastic consumption continues to rise, the importance of efficient recycling equipment becomes more critical. The Low-Temperature Environmentally Friendly PE Film Granulator provides:

  • Reliable performance

  • Stable long-term operation

  • High production flexibility

  • Eco-friendly processing

  • Excellent cost efficiency

From 60 kg/h to 380 kg/h, there is always a model tailored to your needs.

Looking Toward the Future

The recycling industry is evolving toward smarter, greener, and more automated production lines. By choosing an HDPE/LDPE Film Air-Cooled Hot-Cutting Granulator, businesses position themselves at the forefront of sustainable manufacturing.

This machine is not just equipment—it is an investment in efficiency, environmental responsibility, and long-term profitability.

If you are searching for a durable, energy-saving, and environmentally friendly PE film recycling solution, this granulator series is ready to support your production goals.

Flexible capacity · Intelligent control · Low temperature · Air-cooled hot cutting · 60–380 kg per hour · Your choice, your success.

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