Efficiency is King: The 2-Layer ABA Blown Film Machine Successfully Installed at the Client’s Factory

In the plastic packaging industry, speed and cost-effectiveness are at the heart of corporate competitiveness. Today marks a moment of celebration: our meticulously manufactured 2-Layer ABA Blown Film Machine has been smoothly installed and successfully commissioned at the client’s modern factory. This is not just a mere equipment delivery; it is the perfect fulfillment of our brand promise: “Manufactured with care, second to none.”

ABA Technology: Born for Cost and Strength

This 2-Layer ABA Blown Film Machine (Note: ABA typically refers to three-layer co-extrusion but utilizes two extruders) is one of the most cost-effective solutions currently available in the market. It uses two extruders to produce a film with a three-layer structure (outer layer A, core layer B, inner layer A). This structural design cleverly addresses industry pain points:

• Cost Optimization: The core layer (Layer B) can extensively utilize lower-cost materials, such as recycled material, regrind, or Calcium Carbonate ($\text{CaCO}_3$) filler.
• Performance Assurance: The two outer layers (Layer A) can use high-quality virgin material, ensuring the film’s surface finish, sealability, and crucial mechanical strength.

Through this “sandwich” structure, the client can significantly reduce raw material costs without sacrificing the film’s quality and durability, achieving a genuine win-win for environmental protection and economic efficiency.

On-site Installation: A Test of Precision and Speed

The installation and commissioning of the equipment are critical steps that test a manufacturer’s professionalism. Our technical team was present at the client’s factory, strictly following high-standard procedures for every step, from equipment positioning, anchor bolt fixation, and electrical connections to the coordinated debugging of the extrusion, cooling, and winding systems.

On the installation floor, our technicians, with their rich experience and rigorous attitude, ensured the machine’s rapid deployment. In particular, the precise alignment of the core components—the die head and air ring—directly affects the uniformity of the film thickness. Through meticulous calibration, the final film bubble produced was stable and uniform in thickness, meeting all design requirements.

Successful Operation: The Quality Confidence of Being Second to None

As the machine started smoothly, raw material entered the hopper, was melted and pressed by the extruders at high temperatures, and finally formed a perfect annular bubble at the die head. The cooling system operated efficiently, rapidly solidifying the bubble, which was then steadily wound up via the collapsing frame and haul-off system.

The client’s representative personally witnessed the production of the first roll of qualified film, expressing high praise for the machine’s stability and automated operation. With its advantages of high output, low energy consumption, and high recycled material usage rate, this ABA blown film machine will immediately be integrated into the client’s production of high-volume orders such as T-shirt bags and garbage bags, rapidly creating value for the client.

“Manufactured with care” is our cornerstone, and “successful installation” is the proof of our capability. With its outstanding performance, this 2-Layer ABA Blown Film Machine is set to become the “second to none” core asset on the client’s production line. We look forward to it bringing continuous and efficient production returns to our client in the future.