Today, exciting news arrived from our factory—a custom-made Model 120 plastic water-cooled pelletizer for our Turkish client has passed rigorous testing and been delivered flawlessly! Designed specifically for processing hard blocks and flake materials, this successful delivery not only marks the beginning of our collaboration with Turkish clients but also highlights the irreplaceable advantages of water-cooled pelletizers in specific recycling applications.
Water-Cooled Pelletizing: Why It’s the Optimal Choice for Rigid Materials?
In plastic recycling, pelletizing methods vary based on material characteristics. For rigid plastics—such as injection-molded parts, thick sheets, and blow-molded drums—water-cooled pelletizers emerge as the undisputed “ideal partner” due to their unique process flow and exceptional performance.
The working principle is as follows: Hard plastic waste, after being crushed, washed, and dried, enters an extruder for melting and plasticization. The molten plastic is extruded through a die, forming multiple uniform strands. These strands are immediately drawn into a water-filled cooling tank. Rapid cooling by water solidifies the strands within a very short time. Finally, the solidified strands are cut into uniformly sized pellets by the pelletizer.
This process offers the following core advantages for recycling rigid materials:
Rapid and Efficient Cooling: Water’s thermal conductivity far exceeds that of air, enabling swift cooling and solidification of the molten plastic strands. This is crucial for rigid materials, which are prone to deformation at high temperatures. Rapid cooling ensures dimensional stability, providing a solid foundation for subsequent pelletizing and preventing issues like clumping or deformation caused by insufficient cooling.
High-Quality Pellet Output: Water-cooled pellets exhibit smooth, rounded surfaces and consistent shapes. This not only enhances the visual quality of recycled material but, more importantly, ensures stable physical properties. Consequently, these pellets offer higher value and broader applicability in downstream product manufacturing.
Processing High-Moisture Materials: Sheet materials, particularly washed films, may retain trace moisture even after drying. The water-cooled pelletizer’s process flow effectively handles such moisture-laden materials, preventing bubble or vapor formation at the die due to moisture evaporation, which could compromise pelletization quality.
Model 120 Water-Cooled Pelletizer: Tailored for Customer Needs
The Model 120 water-cooled pelletizer delivered to our Turkish client represents our latest optimized solution for rigid material recycling.
Robust Extrusion Capability: The core extruder features a specially designed screw and an efficient heating system, effortlessly melting and plasticizing various hard lumps and sheet materials to ensure stable output.
Precision Pelletizing System: Our pelletizer employs high-precision cutting tools and an intelligent control system, guaranteeing accurate pelletization every time. This results in uniformly sized pellets, minimizing the need for secondary screening.
High-Efficiency Cooling System: The machine is equipped with a high-capacity cooling water tank and a robust water pump circulation system, meeting rapid cooling demands during high-load production. We also provide customers with detailed water quality management solutions to ensure long-term stable operation of the cooling system.
Customer Trust, Our Motivation
This collaboration with our Turkish client marks a significant step in our global strategy. After multiple site visits and thorough comparisons, the client selected our water-cooled pelletizer, demonstrating their recognition of our product quality and technological capabilities. We deeply understand that this trust is our most valuable asset.
To honor this trust, our technical team not only provided a detailed demonstration of the machine’s operation during commissioning but also offered professional maintenance recommendations. We are confident that this Model 120 water-cooled pelletizer will deliver outstanding performance in Turkey, generating tangible economic benefits for our client.
The successful delivery of this machine represents more than a completed commercial transaction—it embodies our deep understanding of industry trends and our unwavering focus on client needs. We look forward to partnering with more global clients to jointly pioneer a brighter future for the plastic recycling industry.
