Waterless Pelletizing: Revolutionizing the Traditional Approach
Traditional plastic recycling pelletizing processes rely on complex, water-intensive cooling systems. The substantial use of cooling water not only increases operational costs for businesses but also generates wastewater discharge, causing secondary environmental pollution. Our air-cooled recycling machine, featuring unique waterless pelletizing technology, completely disrupts this conventional model.
This equipment employs advanced hot-cut air-cooling technology. At the extruder outlet, molten plastic is precisely cut into uniform pellets by high-speed cutting blades. These hot pellets are immediately drawn into a powerful airflow system, rapidly moving through sealed cooling ducts where they are cooled via natural or forced airflow. Finally, the pellets are collected in a completely dry and cooled state.
This innovative cooling method delivers clear advantages:
Water Conservation: Eliminates water consumption entirely, saving substantial water costs for your business while contributing to environmental protection.
Zero Wastewater Discharge: Prevents wastewater pollution at the source, eliminating the need for complex wastewater treatment systems. Ensures greener, compliant production.
Reduced Energy Consumption: Eliminates electricity required for water circulation equipment like pumps and cooling towers, making machine operation more energy-efficient and further lowering production costs.
Energy-Efficient, Environmentally Friendly, and High-Performance
Our air-cooled recovery machine not only revolutionizes cooling methods but also embodies energy efficiency, environmental responsibility, and high performance throughout its design.
High-Efficiency Energy-Saving Motor: Utilizing advanced servo motors, it intelligently adjusts power output based on production load, enabling demand-based power supply and preventing energy waste. This not only enhances operational efficiency but also significantly reduces electricity consumption.
Superior Pellet Quality: The air-cooling method keeps pellets dry during cooling, avoiding issues like moisture retention, clumping, or dampness caused by residual water vapor. The resulting pellets are fuller, more uniform, and possess stable physical properties, enabling direct use in downstream production and enhancing the value of recycled materials.
Low Noise, No Dust: The machine design prioritizes workplace comfort. Low-noise operation minimizes health impacts on employees, while waterless cooling fundamentally eliminates steam and dust generation, ensuring a clean production environment and air quality.
Simple Operation, Hassle-Free Maintenance
We understand that an outstanding machine must not only deliver exceptional performance but also be easy to operate and maintain. Our air-cooled recycler excels in this regard as well.
Intelligent Touchscreen System: Equipped with an intuitive touchscreen control system featuring a clean, straightforward interface. Easily set production parameters and monitor real-time machine status via the screen for smart production management.
Simplified Maintenance Process: The waterless system eliminates common issues like scale buildup and pipe blockages, making daily maintenance exceptionally straightforward. Regularly cleaning the filter screens and inspecting transmission components ensures stable machine operation while significantly reducing downtime.
Hydraulic Screen Changer: The machine incorporates a hydraulic screen changer, enabling rapid filter replacement without stopping production. This significantly boosts efficiency, ensures continuous output, and maximizes your economic benefits.
Wide Applications, Limitless Possibilities
Our air-cooled recycler boasts broad applicability, making it ideal for processing various plastic films and scrap materials, including but not limited to:
Polyethylene films (LDPE, HDPE, LLDPE)
Special packaging materials (bubble wrap, stretch film, air cushion bags)
Biodegradable plastic films and scraps
It transforms these waste materials into high-quality recycled pellets through processes like shredding, extrusion, and pelletizing. This not only creates new profit opportunities for your business but also contributes to global environmental protection.
Choosing our air-cooled plastic recycling machine means selecting not just equipment, but a comprehensive solution that integrates energy efficiency, environmental protection, and high performance. It will become a powerful ally in your business development, helping you stand out in fierce market competition and achieve both economic and social benefits.
